Materials · Stainless steel

Stainless steel work-hardens
under a timid cut.

Austenitic stainless steels harden where they are deformed, and a cutter that rubs instead of cutting deforms the surface it is about to cut again. On a micro tool, that is the difference between a part and a broken cutter. Which grade you choose changes how much of this you face.

Overview

Choose the grade for the part, then plan the cut

316L is the default for instruments and body-contact parts because its low carbon content keeps its corrosion resistance through welding and heat. 17-4 PH is chosen when the part needs strength: it is precipitation-hardened after machining, reaching roughly twice the yield strength of 316L. Free-machining 303 is the easiest of the three to cut, and the sulphur that makes it so costs corrosion resistance, which is why it rarely appears on a drawing for a part that touches a patient.

Work hardening sets a floor on the cut

Every pass that rubs instead of cutting leaves a harder skin for the next pass. So the chip load has to stay above the edge radius of the tool, and a finishing pass has to take a real chip rather than skim. At micro scale the edge radius is a larger fraction of the cut, which makes the floor easier to fall below.

17-4 PH: machine it, then age it

17-4 PH is usually machined in the solution-treated condition and aged afterwards. Aging hardens it and moves it very slightly, and the movement is small but real at micron tolerances. Whether the final dimensions are taken before or after aging, and whether a finishing pass follows it, is decided before the first cut.

Burrs are part of the design at this scale

Stainless steel is ductile and forms burrs rather than breaking cleanly, and on a micro part a burr can be a large fraction of the feature. Deburring by hand does not scale down. The toolpath, the exit direction of the cutter and the edge breaks on the drawing are where burrs are controlled — a note on the print saying “remove all burrs” is a wish, not a method.

Passivation is a separate step, and worth specifying

Machining can leave free iron on a stainless surface, and passivation removes it so the protective oxide can form evenly. It is a chemical process step, normally called out on the drawing to a standard such as ASTM A967, and it should be specified rather than assumed — including who performs it and how it will be verified.

Grades and properties

316L SS

Corrosion-resistant · implant grade

316L stainless steel is the most widely used metal in medical device manufacturing. Low carbon content minimizes sensitization, and its corrosion resistance in chloride-containing body fluids makes it the default for instruments and implants.

Properties

  • Tensile strength 485 MPa (annealed)
  • Excellent corrosion resistance in body fluids
  • Non-magnetic in annealed condition
  • Good machinability for milling and grinding
  • Low carbon content < 0.03% prevents sensitization

Grades are supplied to

  • ASTM F138 implant grade
  • ISO 5832-1
  • ASTM A276

17-4 PH SS

Precipitation-hardened · high-strength

17-4 PH is a precipitation-hardening stainless steel offering 2× the yield strength of 316L after H900 aging. It is used for surgical cutting tools, springs, and structural implant components where higher mechanical loads require a stainless alloy.

Properties

  • Yield strength to 1170 MPa (H900 condition)
  • Hardness to 44 HRC
  • Good corrosion resistance (less than 316L)
  • Magnetic after aging
  • Excellent surface finish capability

Grades are supplied to

  • ASTM A564
  • AMS 5643
  • ISO 5832-9 equivalent

These are standards the material grade is tested or supplied to by its manufacturer. They describe the resin or the bar stock, not a finished part — qualifying a part for patient contact is the device owner’s decision, made under their own quality system.

Have a part in Stainless steel? Send the drawing with the grade and the dimensions that matter, or talk it through with Marve first.